Nozzel type spary dryer

Uniform particle formation with effective drying In case of Spray Dryer with Nozzle, Dryer comes with a spray nozzle which facilitates formation of fine droplets at very high speed. These kind of Dryers are used where faster evaporation of heat is required. Here feed is introduced in drying chamber through a high pressure nozzles forming small droplets. These fine droplets get dried immediately as soon as they come in contact of hot air.

Spray dryer one

The moisture is reduced to the target (typically 2% - 5% by weight) in one pass through the dryer. The single stage dryer is used in the majority of designs.

Spray dryer two

Spray dryer with blender

Three Stage spray dryer

SAKA Engineering Systems Pvt. Ltd. is one of India’s leading spray dryer manufacturers with proven expertise in multi-stage spray drying technology. Our Three-Stage Spray Dryer is designed to deliver high-quality powders with excellent particle properties, solubility, and flowability while ensuring energy efficiency and gentle product handling. How It Works Stage 1: Atomization and primary drying in the spray chamber. Stage 2: Controlled moisture removal in the integrated fluid bed dryer. Stage 3: Final drying, cooling, and conditioning in the external fluid bed dryer. This three-step process ensures uniform particle size distribution (“P-particles”), reduced fines, and minimal thermal stress on sensitive products — making it ideal for food, dairy, nutraceutical, chemical, and pharmaceutical industries. Key Advantages of SAKA Three-Stage Spray Dryers ✅ Superior product quality – better solubility, dispersibility, and bulk density. ✅ Energy-efficient operation – reduced drying costs compared to single-stage dryers. ✅ Gentle drying of heat-sensitive materials – preserves flavors, aroma, vitamins, and actives. ✅ Flexibility – can handle sticky, hygroscopic, or difficult-to-dry feed materials. ✅ Safe & reliable – explosion protection, inert gas systems, CIP (clean-in-place), hygienic designs. ✅ Agglomeration and instantization options – for instant powders. Heating & Fuel Options We design dryers to work with multiple heating systems depending on customer needs: Hydrogen Gas LPG / Natural Gas Steam Hot Oil Electricity Biomass / Waste Heat This makes our systems future-ready, eco-friendly, and adaptable. In-House Manufacturing & Global Standards All equipment is manufactured at our own state-of-the-art plant in Pune, India, ensuring full control on quality. We can build dryers to meet any international standard including ASME, PED, GMP, FDA, CE, ATEX, UL or other customer-specified codes. Why Choose SAKA? Over 20 years of experience in spray drying technology. Hundreds of successful installations across India and more than 10 countries. Expertise in combining spray dryers with fluid bed dryers for maximum efficiency. Trusted partner for leading companies in pharma, food, chemical, and textile sectors. With SAKA’s Three-Stage Spray Dryer, you get a proven, high-performance system backed by our expertise, in-house manufacturing, and worldwide service support. ???? Contact us today to discuss your spray drying requirement or request a detailed proposal.

Two Stage spray dryer

We offer Two Stage Spray Dryers with fluid bed dryer having the following components. The company specializes in the said product which is very much available in best value and price. It can lift, hold, compact, evacuate, move, dehydrate, agitate, actuate, form, rotate, filter, clean and simulate high altitude.

Three Stage Spray Drying System

Three-Stage Spray Dryer – Advanced Multi-Stage Drying Technology SAKA Engineering Systems Pvt. Ltd. is one of India’s leading spray dryer manufacturers with proven expertise in multi-stage spray drying technology. Our Three-Stage Spray Dryer is designed to deliver high-quality powders with excellent particle properties, solubility, and flowability while ensuring energy efficiency and gentle product handling. How It Works Stage 1: Atomization and primary drying in the spray chamber. Stage 2: Controlled moisture removal in the integrated fluid bed dryer. Stage 3: Final drying, cooling, and conditioning in the external fluid bed dryer. This three-step process ensures uniform particle size distribution (“P-particles”), reduced fines, and minimal thermal stress on sensitive products — making it ideal for food, dairy, nutraceutical, chemical, and pharmaceutical industries. Key Advantages of SAKA Three-Stage Spray Dryers ✅ Superior product quality – better solubility, dispersibility, and bulk density. ✅ Energy-efficient operation – reduced drying costs compared to single-stage dryers. ✅ Gentle drying of heat-sensitive materials – preserves flavors, aroma, vitamins, and actives. ✅ Flexibility – can handle sticky, hygroscopic, or difficult-to-dry feed materials. ✅ Safe & reliable – explosion protection, inert gas systems, CIP (clean-in-place), hygienic designs. ✅ Agglomeration and instantization options – for instant powders. Heating & Fuel Options We design dryers to work with multiple heating systems depending on customer needs: Hydrogen Gas LPG / Natural Gas Steam Hot Oil Electricity Biomass / Waste Heat This makes our systems future-ready, eco-friendly, and adaptable. In-House Manufacturing & Global Standards All equipment is manufactured at our own state-of-the-art plant in Pune, India, ensuring full control on quality. We can build dryers to meet any international standard including ASME, PED, GMP, FDA, CE, ATEX, UL or other customer-specified codes. Why Choose SAKA? Over 20 years of experience in spray drying technology. Hundreds of successful installations across India and more than 10 countries. Expertise in combining spray dryers with fluid bed dryers for maximum efficiency. Trusted partner for leading companies in pharma, food, chemical, and textile sectors. With SAKA’s Three-Stage Spray Dryer, you get a proven, high-performance system backed by our expertise, in-house manufacturing, and worldwide service support. ???? Contact us today to discuss your spray drying requirement or request a detailed proposal.