GRANULATION SYSTEMS

Managing your Hydrochloric Acid Bi-product is now profitable and easy, get Calcium chloride granules with SAKA’s fully automatic granulation system

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GET FREE FLOWING CALCIUM CHLORIDE GRANULES FROM THE LIQUID FEED

Handling, managing and disposing Hydrochloric Acid (HCL) is one of the cumbersome task. Many companies in process industry, end up manufacturing HCL as bi-product.

HCL is not only hazardous but also has acute side effect on human body. Effective disposing of HCL is costly and difficult. HCL can be further processed to form Calcium Chloride which has a wide industrial applications and demand.

SAKA offers complete turn key solution for Granulation systems right from drying till packing of Granules. Our systems are widely used for granule formation for chemicals like Calcium Chloride, Magnesium Chloride, Calcium Nitrate etc. SAKA’s Granulation systems are custom built to provide desired size of granules.

Our systems can convert various types of raw materials into free flowing and dust free granules such as aqueous solutions, emulsions or suspensions. Beside this, waxes and other fusible raw materials can be processed in our Granulation system. These types of materials are processed as melts, melt emulsions or melt suspensions to produce granulates.

Being probably only Indian company manufacturing Calcium Chloride granulation Plant, SAKA’s Granulation plants are tested on advanced CFD analysis ensuring better performance and output efficiency.

FEATURES

  • Fully Automated PLC/Scada based granulation plant
  • Abrasion and corrosion resistant manufacturing
  • Auto cleaning facility with retractable nozzles
  • Strong and sturdy construction

BENEFITS

  • Defined  particle size for effective granulation
  • No need to keep track of HCL disposing
  • Excellent utilization of bi-product Hydrochloric Acid
  • Free-flowing, non-dusty particles

SAKA employs highly advanced methodology of Computational Fluid Dynamics (CFD) analysis, to deliver guaranteed results for your Business, Process reliability and system performance. CFD simulation helps to foresee performance before actual execution of the systems, without actual installation of the system. It also helps understand the most vital parameters for improving performance.

ACHIVE THE BEST EFFICIENCY
WITH ADVANCED DRYING SYSTEM

Hot Air Generation – HAG generates hot air using indirect/direct heating
Preparing fluid bed dryer – Fluid Bed Dryer is fed with granules from the earlier cycle/recycle. it has perforated plate at the bottom with specific holes for effective fluidisation
Feed Introduction – Calcium Chloride liquid is sprayed over the granules which are in fluidisation state
Fluidisation – Liquid forms a layer/coating over the granules which get dried as soon as it comes in contact of warm air
Granule formation – This leads to increase in size of the granules
Granules Output – As the quantity inside the Fluid Bed Dryer increases it overflow through a a rotary air lock valve.
Sifter – The output product is made to pass through a sifter which segregates the granules based on there size.
Recycle – smaller particles are reintroduced for fluidisation in the granulator
Calcination – right sized particles are further carried to the Calciner for removal of moisture which increases product purity
Final Granules – Hot granules are further passed through cooler
Storage & Packing – Transfer of final Calcium Chloride granules to storage silo and packing

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PROCESS FLOW DIAGRAM

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FULLY AUTOMATIC PLC / SCADA BASED PLANT

APPLICATIONS OF CALCIUM CHLORIDE GRANULES

Oil and Gas | Construction | Road | Paint | Fire fighting | Food
Fabric | Automotive | Mining | Paper

KEY PROJECTS

Type: Granulation Systems
Capacity: 20 ton/day
Installed at: Nagpur

Type: Granulation Systems
Capacity: 5000 kg/hr
Installed at: Jagadiya, Gujarat

Type: Granulation Systems
Capacity: 50 ton/day
Installed at: Bhuj, Gujarat

SAKA GRANULATION SYSTEMS ARE ALSO AVAILABLE FOR

Sodium benzoate | Calcium nitrate


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